What Are Laminated Tubes?
Laminated tubes are made by fusing multiple layers of materials to provide enhanced barrier
properties, flexibility, and print quality. These tubes are widely used for toothpaste,
creams, gels, ointments, and beauty products due to their durability and excellent shelf
appeal.
ABL Tubes (Aluminum Barrier Laminates)
ABL tubes are constructed with a thin layer of aluminum foil laminated between layers of
plastic. The aluminum acts as a powerful shield, protecting the product inside from light,
oxygen, and moisture—three of the most common factors that degrade product quality over
time. Thanks to this barrier, ABL tubes are a go-to solution for packaging products that are
sensitive or have reactive ingredients.
These tubes are widely used in the pharmaceutical and personal care industries. They are
especially well-suited for items like toothpaste, medicated creams, hair coloring
treatments, and chemical-based formulations. The aluminum core enhances the tube’s
integrity, making it strong and puncture-resistant. ABL tubes also provide a good
cost-to-performance ratio, making them an economical yet highly effective choice for brands
prioritizing function and shelf life.
PBL Tubes (Plastic Barrier Laminates)
PBL tubes are crafted entirely from plastic layers, including a special EVOH (Ethylene Vinyl
Alcohol) barrier that helps keep oxygen and gas from penetrating the tube. This design
offers excellent protection for many types of products, while being more eco-friendly and
visually appealing.
One of the main advantages of PBL tubes is their full recyclability, aligning with the
growing consumer demand for sustainable packaging. Additionally, the all-plastic
construction allows for high-quality, vibrant printing, making them an ideal choice for
brands that prioritize aesthetics and strong shelf presence. The tubes are lightweight, soft
to the touch, and easy to squeeze, improving the user experience.
PBL tubes work well for a wide range of applications, including organic skincare products,
lotions, natural cosmetics, and food-based pastes like condiments or flavored gels. Their
compatibility with natural formulations makes them especially popular with clean beauty and
health-focused brands.
Co‑Extruded Tubes
Co-extruded tubes are made through a sophisticated process that involves simultaneously
extruding multiple material layers into one seamless structure. This method offers unmatched
flexibility in tube design, allowing brands to tailor the structure for both functionality
and aesthetic quality.
These tubes offer a sleek, high-end appearance with a smooth finish, making them ideal for
premium skincare, pharmaceutical gels, serums, and other high-value cosmetic formulations.
The seamless surface not only enhances branding opportunities but also enables compatibility
with modern dispensing systems like airless pumps, which help preserve sensitive ingredients
and ensure consistent dosage.
Co-extruded tubes can be engineered with precise barrier properties, depending on the
formulation’s needs. Their smooth feel and customizability give brands the opportunity to
craft a truly luxurious unboxing and application experience, ideal for products that aim to
stand out in a competitive market.
Which Tube Is Right for You?
Choosing the best laminated tube depends on your product type, brand image, and environmental
goals. If you’re dealing with reactive ingredients or require robust barrier protection, ABL
tubes are a strong choice. If your focus is on design, recyclability, and natural
formulations, PBL tubes offer a great balance. For high-end or specialized products where
presentation and innovation matter, co-extruded tubes provide the ultimate in performance
and appearance.
Each packaging type offers its own strengths. The key is to match the tube’s properties with
your formulation requirements and customer expectations. A professional packaging consultant
can also help test and refine your packaging selection to ensure it supports both your
product and your brand's long-term goals.
